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Plastics

Flex-N-Gate provides a full range of engineering services, from initial conceptual renderings to fully functional models. 

In our Research & Development centers, our technical teams manage feasibility analyses, kinematic studies, dynamic and fluid mechanics simulations for optimized product definition, as well as injection and compression tooling construction and validation.

In combination with our laboratory testing facilities, we provide complete physical and numerical development and validation capabilities of our products in their life cycles to meet all customer requirements.

We produce a wide range of automotive exterior products by injection molding, compression molding, painting and assembly. Flex-N-Gate designs, develops and produces bumpers, front ends, tailgates and trim components used on many of today’s vehicle lines.

We offers complete manufacturing and system assembly solutions by combining our production and development of metal parts with our plastic exterior parts and lighting systems, allowing us to provide our customers with complete modules that meet our customers’ quality and logistics requirements at competitive prices.

Front and Rear bumper
Liftgate
Spoiler
Exterior trim
Front-end carrier

Front and Rear bumper 

  • Integration of ADAS such as radar, corner radar, front camera, infra red camera, sensor, DRL …
  • Front grill by hot stamping technology with chrome effect or colored varnish regarding the version of the car
  • Design and conception taking into account UN Regulation 127 (pedestrian protection) and UN Regulation 42 (low speed crash)

FEATURED MODELS

OPEL Zafira Life
PEUGEOT 308
RENAULT ZOE
RENAULT Kangoo
among others

Liftgate 

  • Flex-N-Gate thermoset or thermoplastic technology with metal part for reinforcement, assembly of painted panel by gluing with lean robotized processes
  • Flex-N-Gate design and simulation provide a robust and light solution for the market validated by endurance testing in house

FEATURED MODELS

DS 4
OPEL Grandland X
PEUGEOT 408
PEUGEOT 3008
among others

Spoiler 

Lean processes assembly of painted part on a reinforcement part by gluing or welding in the respect of quality, customer specification and price

FEATURED MODELS

DS 3 Crossback
DS 4
PEUGEOT 3008
among others

Exterior trim 

Robust design and manufacturing of rocker panel, door protector, wheel arch and B pillar w/o painting in a perfect color matching and fit & finish with the car body

FEATURED MODELS

BMW X6
DS 3 Crossback
RENAULT ZOE
among others

Front-end carrier 

Hybrid injection technology, combining both plastic and metal internal know-how.

Robust numerical simulation approach, validated by correlation, ensuring that final parts will be at first shot fully compliant with customer mechanical specifications.

Physical tests (latch strength, interfaces stiffness, ageing,…) carried out at Flex-N-Gate test laboratory.

 

FEATURED MODELS

OPEL Astra
PEUGEOT 408
RENAULT Master
RENAULT Megane E-Tech
among others

Our competences

Metals

Mechanical Assemblies

Lighting Systems